Carburetors & Spark Plugs

The carburetor provides air and fuel to the engine and the spark plug ignites the fuel/air mixture.  It is important to have the right ratio of Fuel to Air in order to achieve good combustion.  How do you tell if your engine is tuned with the right Fuel/Air ratio?  Remove the spark plugs and have a look.

Tools needed:

Spark Plug Wrench
Stiff bristled brush (non-metallic)
Spark Plug gapping tool
Small slotted type screw driver.
Ordinary Household fan

Remove the boot from the spark plug.  look in around the plug and remove any dirt that is hanging around the base of the plug.  We wouldn't want any of that falling into the cylinder.

Using the Spark Plug Wrench, remove the plug.  Look at the bottom end, the electrode.  Inspect it for pitting, cracks or sludge.  If you see any of these, the plug will have to be replaced.  If you see sludge, you may need to have your engine repaired at the shop.  A detailed explanation of spark plug problems can be found in most good repair manuals.

A lot can be read from the colour of the plug.  A whitish, gray plug tells you that the engine is burning too lean (not enough fuel).  A sooty black plug tells you that you are burning too rich (too much fuel).  The ideal colour for a plug to be is tan/brown.  This will tell you that the fuel air mixture is just about right. For more info, Click here.  Check the gap of the plugs with your Spark Plug Gapping tool.  This is an inexpensive tool that can be found at most any automotive tool shop.  For the Virago 1000, the gap on the plug should measure 0.028in. 

To achieve the right fuel/air mixture tests and adjustments are usually done by a qualified mechanic with a pressure gauge and a few tools.  I, however, am going to show you how to get good results using only your ears and a screw driver.  First, put the plugs back into your bike.  Using only your fingers, gently screw the plug in.  If needed, use the Spark Plug wrench, with a light touch.  Once the plug cannot be finger turned anymore, tighten it with a wrench 1/4 turn.  The whole point of this is not to strip the threads on your cylinder head.

Place your bike on the center stand and set up the Household fan so that it blows across the cooling fins of your engine.  Start the bike.  Adjust the throttle trim screw until the engine rev's reach 2,000 rpm.

Click to enlargeWarning, be careful when performing this next step, so as not to burn yourself.  Underneath each carburetor will be found a small hole.  Inside this hole is a pilot adjustment screw.  Using the small, slotted type screwdriver, slowly turn the adjustment screw clockwise until the engine starts to sputter.  Once the sputtering starts, back the screw off (turn it counterclockwise) until the sputtering stops, then give it an additional 1/2 turn.  Repeat this procedure for the other carburetor.

Kill the engine and let it cool.  Remove the spark plugs and clean them with the stiff-bristled brush.  Re-install the plugs.  adjust the Throttle Trim Screw back so that your bike idles properly and then, go for a 15 minute ride (the fun part).  Park your bike on the center stand again and let the engine cool.  Remove your plugs and inspect the colour.  They should now be a healthy tan/brown.

Many thanks goes to Bob Ratcliffe for his inspiration.


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